Cladding — ACP, Metal, Tile and Stone

Facade cladding covers ACP, solid aluminium, other metal, tile and stone panels fixed on an engineered sub-frame over a ventilated cavity. Panels that look identical can differ greatly in fire performance, which depends on the core grade, classified to EN 13501-1, and on the cavity barriers and non-combustible insulation behind the panel.

By Dhruv Agarwal · · 2 min read

What we deliver

ACP, solid aluminium, other metal, tile and stone cladding — engineered sub-frame, panel fabrication and installation, with the cavity, barriers and weather line detailed as part of the assembly rather than left to the site team.

Since Grenfell, cladding fire performance is the first question in any fire review. The panels look identical from outside; what separates a compliant facade from a dangerous one is the core material and what happens in the cavity behind.

Delivered work

ProjectLocationScopeQuantity
Max HospitalSaket, DelhiPre-coated sheet & glass work20,000 sq. ft.

Facade leadership experience

Our Director – Facade, Akhilesh Kumar Singh (25+ years in facade engineering), has led delivery on projects including:

ProjectLocationScopeQuantity
Rajiv Gandhi International AirportShamshabad, HyderabadACP cladding, SS cladding17,000 sq. m.
DLF — Building 8Cyber City, GurgaonAluminium solid sheet, Galvalume & Shera board cladding, stick curtain wall14,175 sq. m.
Dee DevelopmentBhuj, GujaratGlazing & ACP cladding25,000 sq. ft.

Material partner

Viva Composite Panel, our preferred partner, is one of India's leading manufacturers of aluminium and metal composite panels, established in Mumbai. The range spans ACP, solid aluminium, honeycomb, louvres and rainscreen systems in 500+ shades, with fire-retardant grades and PVDF coatings.

Scope of works

StageWhat we deliver
SpecificationPanel type, core grade to EN 13501-1, finish class
DesignSub-frame design, setting out, cavity and barrier detailing
ComplianceTest certificate verification against delivered batch
FabricationPanel cutting, routing, folding, cassette forming
InstallationBracket and sub-frame, membrane, insulation, barriers, panels
HandoverInspection, snagging, documentation

What drives the cost

Core grade (PE / FR / A2) · panel material — ACP versus solid aluminium versus stone · finish class, with PVDF costing more than polyester · sub-frame complexity and cantilever · cavity depth and barrier extent · panel size and wastage · building height and access.

Where projects go wrong

  • "FR ACP" with nothing else specified. FR is a family, not a grade. Without the EN 13501-1 class and the certificate, the specification is unenforceable.
  • No cavity barriers. The single most serious omission in ventilated cladding, and the mechanism behind catastrophic facade fires.
  • Substitution at supply stage. The panel that arrives should be verifiable against the panel approved — by cut section and batch traceability.
  • Treating the membrane as secondary. The breather membrane behind the panel is the actual weather line. A discontinuity there leaks regardless of panel quality.
  • Thermal bridging at brackets. Hundreds of metal brackets through the insulation can undo the assembly's U-value.

Why Hagerstone

Fire compliance treated as a specification discipline, not a supply decision — certificates verified against delivered batches, cavity barriers detailed as part of the design.

100% in-house execution with a 20-member dedicated facade team under a Director with 25+ years in cladding technologies and high-rise exterior work.

79+ quality checkpoints under ISO 9001, 14001 and 45001 certification.

Standards referenced

Fire and life safety, including external wall assemblies and cavity barriers, under NBC 2016, Part 4. Panel reaction-to-fire classification to EN 13501-1. Metal cladding material requirements under IS 6248.

Standards referenced

  • NBC 2016, Part 4 — Fire and life safety (Bureau of Indian Standards)
  • EN 13501-1 — Reaction to fire classification (CEN-CENELEC)
  • IS 6248 — Metal cladding (Bureau of Indian Standards)

Frequently asked

Plain polyethylene core should not be used on a commercial facade. FR core, at roughly 70% mineral filler, is the common commercial specification; A2 core, at around 90% or more mineral, is limited-combustibility and is what to specify on high-rise, healthcare and high-occupancy buildings. Name the EN 13501-1 classification in the specification and require the test certificate for that exact product and thickness — not a brochure.

No, and this is the most common misunderstanding. A ventilated cladding facade has a continuous cavity behind it that behaves like a chimney in a fire. Cavity barriers at every compartment line, and non-combustible insulation, are what make the assembly compliant. A compliant panel over an unstopped cavity is not a compliant facade.

Yes. Our cladding scope covers ACP, other metal, tile and stone, along with solid aluminium sheet, Galvalume and pre-coated sheet — all within the same in-house facade team that handles the curtain wall and fenestration, so the interfaces between systems are detailed by one party.

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