Heat Soak Testing: Reducing Spontaneous Glass Breakage

Heat soak testing holds toughened glass at an elevated temperature for a set period after toughening, so panes containing nickel sulphide inclusions break in the factory instead of on the building. It reduces, though does not eliminate, the risk of toughened glass shattering spontaneously in service.

By Dhruv Agarwal · · 1 min read

Why it matters

Spontaneous breakage is rare, but on a tall facade or above a lobby a single unexpected failure is a safety incident and a costly replacement at height. Heat soaking moves most of that risk into the factory.

How it works in practice

StageWhat happens
TougheningGlass heated and rapidly cooled
Heat soakHeld at elevated temperature for a defined time
ScreeningPanes with harmful inclusions break in the oven
ResultLower in-service spontaneous breakage risk

Common mistakes

  • Not specifying it at all on high-risk locations.
  • Assuming it eliminates risk. It reduces risk; it does not remove it.
  • No record of treatment. Ask for evidence that panes were heat soaked.

Standards referenced

Heat soaked toughened glass under EN 14179. Safety glass under IS 2553 (Part 1).

Standards referenced

  • EN 14179Heat soaked thermally toughened soda lime silicate safety glass
  • IS 2553 (Part 1)Safety glass — architectural

Frequently asked

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