Zinc Cladding — Patina, Systems and Service Life

By Dhruv Agarwal · · 1 min read

What it is

Titanium zinc sheet — zinc alloyed with small amounts of titanium and copper — formed into standing seam, cassette or shingle cladding. It develops a protective patina in service and is one of the longest-lived facade metals.

Specification at a glance

PropertyTypical specification
StandardEN 988
Thickness0.7mm — 1.0mm typical
FinishMill, pre-weathered grey, or pigmented
SystemStanding seam, cassette, interlocking shingle
BackingVentilated and drained cavity, always
Fire classA1, non-combustible, to EN 13501-1

Why it gets specified

Very long service life in normal atmospheres, with a self-healing patina that protects the metal rather than degrading it.

No coating to maintain. Unlike painted metal there is no film to chalk, fade or recoat, which removes a whole category of facade maintenance.

Formability. Zinc takes complex curves, seams and shingle patterns that stiffer metals resist.

The rear-face rule

This is the single thing that determines whether a zinc facade lasts:

  • Continuous ventilation behind the panel, open at the bottom and top
  • A separating layer where zinc meets timber, concrete or plaster
  • No standing water anywhere against the rear face
  • No copper upstream. Run-off from copper flashings or pipes destroys zinc downstream of it

Where projects go wrong

  • Sealed cavity behind the panel. The facade then corrodes from the back, invisibly, until it perforates.
  • Copper and zinc on the same elevation with run-off from one onto the other.
  • Fixed rigidly. Zinc has high thermal movement; clips must allow the panel to slide.
  • Handled with bare hands in hot weather. Fingerprints can mark pre-weathered surfaces.
  • Working the metal below about 10°C without warming, where zinc becomes brittle and cracks on folding.

Standards referenced

Rolled zinc for building under EN 988. Reaction-to-fire classification to EN 13501-1. Wind loading on cladding under IS 875 (Part 3).

Standards referenced

  • EN 988Zinc and zinc alloys — rolled flat products for building
  • EN 13501-1Reaction to fire classification
  • IS 875 (Part 3)Wind loads on buildings

Frequently asked

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